Jam filling machine is a must-have in the market, used for filling various types of jam. Generally, jam is packaged in glass bottles, plastic bottles, and spout pouch bags. Therefore, we can often see bottle filling machines, spout pouch filling machines, and so on. So how to choose a jam filling machine?
Actually, we suggest clarifying some basic concepts of jam filling first. Firstly, different packaging requires different filling machines to adapt. Then, the characteristics of jam vary slightly, and customers also have different production capacity requirements. These factors all affect equipment selection.
According to the mainstream jam filling mode, we can mainly divide it into two categories. Bottle filling machine and spout pouch bag filling capping machine. First, determine the packaging form you want to use for filling, and then identify the main machine models. For the bottle filling package form, our semi automatic rotor pump filling machine and high speed bottle filling machine piston type are the suitable machine options. For the spout pouch bag packaging form, the spout pouch bag filling machine type is the right choice. You can see the detailed machine introduction below.
Applicability: This is a device suitable for small and medium-sized jam production. It uses a rotary pump to transport sauce, which can effectively handle high viscosity materials such as jam.
Core principle: Rotating rotor for conveying
Applicable viscosity: high viscosity, granular materials
Filling volume range: usually wide (5g-99999g)
Typical speed: Faster (e.g. 20-100 bottles/minute)
Main advantages: wide filling range, good adaptability to materials, easy to clean
Table design: compact and durable, very suitable for the initial stage of jam business
PLC touch screen control: Intelligently control filling volume, time, speed, etc.
Emergency stop switch: Ensure safe operation of equipment
Upgraded version: Integrated conveyor line design on the basis of the table type, with a higher degree of automation
Bottle feeding detection: Equipped with photoelectric sensing for bottle feeding detection
Automatic filling: Fill Settings are made on the touch screen to achieve automated filling.
Application adaptability: This filling machine has excellent compatibility with the texture of jam. The suction and ejection of the piston inside the cylinder is an inclusive process. It is possible to simultaneously fill blueberry jam, strawberry jam, apple jam, etc that contain particles, as well as delicate free fruit sauces.
Work features: Adopt high performance servo motor , with a short single filling cycle, achieving rapid reciprocating motion of the piston. The servo system controls the piston switch and achieves extremely high filling accuracy. The structure is relatively simple, occupies a small area, and is easy to integrate into small and medium-sized production lines.
Select attention points: Material compatibility confirmation: This device can be used for filling granular jam, but the particle size needs to be confirmed with us in advance. Actual filling speed: The speed is related to the jam state, single bottle capacity, etc.
Single head filling: Short filling cycle, fast speed from feeding to rising, filling, and returning
High flexibility: relatively simple structure, small footprint
Easy to switch: Easy to clean and debug, suitable for frequently switching between different flavors of jam
Easy to integrate: Work with capping machine and labeling machine to form a complete filling line
Lift type filling head, matching different bottle shapes of varying heights
The filling head is designed to prevent dripping and drawing, and can be adjusted according to the material.
Applicability of jam application: The dosage pump can flexibly use a rotary pump and piston filling. Suitable for high viscosity jam and medium low viscosity jam.Fruit jam with granules or without granules are both suitable.
Core features: It generally covers multiple functions such as bagging, filling, and capping. PLC and touch screen automation control, precise and efficient.
Selection: Please provide information such as filling volume, production capacity, and specific properties of the jam (viscosity, particle size, temperature) for selection.
Model:SLXF-1
Motor power:220V/50Hz/2KW
Filling volume:50-5000g
Filling speed:5-35BPM
Control method:PLC touch screen
Model:SLXF-2
Motor power:220V/50Hz/3.2KW
Filling volume:50-5000g
Filling speed:10-70BPM
Control method:PLC touch screen
Investment budget and production capacity demand are also the major considerations for your choosing of the jam filling machine. We concluded the advantages and features of the small and automatic jam filling machine below. You can quickly compare the two types of machines.
Low investment cost
The purchasing cost of a small table or vertical type filling machine is rather lower.
High flexibility
It is very easy to clean the small unit, so you operates the filling machine easily when changing different jam products.
High personnel participation
The small type requires the deployment of operators, resulting in long-term accumulation of labor costs.
Applicable customers
Start-ups and small workshops
High degree of automation
Mostly intelligent control, without excessive human intervention
High production efficiency
Continuous filling, higher machine efficiency
Easy to integrate
Can be linked with capping machines, labeling machines, etc
Target audience
Jam production factories in the expansion stage
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