Automatic Glass Bottle Filling Machine

I. Brief Introduction

Our fully automatic glass bottle filling machine is highly automated type, you can automatically design filling programs through PLC programs. The complete glass bottle filling process is very automatic. Glass bottle package has higher sealing performance than other bottle types as well as a longer shelf life. So food sauce companies often purchase automatic glass bottle filling machines from us to improve production efficiency and ensure product quality.

II. Multiple Forms&Configurations: Adapted to Different Production Needs

Single head filling design: The automatic single head bottle filling machine is suitable for small batches and multiple varieties of production need.  

Multi head filling design: Two head, four head, six head, eight head multi head filling machines can meet the high-speed filling production needs.

Atmospheric pressure filling: used for gas free liquids (such as water, juice), which flow into the container by their own weight.

Pressure filling: For high viscosity materials (such as sauce and tomato sauce), filling is completed through piston assistance. Alternatively, through rotary pumps and gear pumps, negative pressure can be generated between different rotors to suck in materials for filling.

These filling systems can achieve high-precision filling, with an error range controlled within ± 2%, ensuring consistent liquid level height for each bottle of product and reducing material waste.

III. Customization Direction: Meet Diversified Production Needs

Modern production enterprises are facing market challenges of product diversification and batch reduction. The customized design of fully automatic glass bottle filling machines is precisely to meet these needs:

Bottle adaptability and rapid conversion: Traditional filling machines are usually only suitable for a single bottle type, but now the equipment can adapt to glass bottles of different shapes and capacities by replacing components such as star wheels and guide plates.

Flexible capacity configuration: The capacity of the filling machine can be designed according to customer needs, ranging from 1800 bottles per hour to 4800 bottles or even higher. Small businesses can choose compact designs, while large enterprises can be equipped with high-speed production lines.

Material compatibility: The same device can be adjusted to perform hot filling of multiple liquid materials, such as sauce, barbecue sauce, nut sauce, chili sauce, etc

Numerical Control Fast Conversion: Advanced filling machines use PLC system to set all replacement parameters. Simply select the desired settings on the touch screen to complete the conversion of bottle shape, filling amount, and packaging capacity without changing the control circuit.

IV. Main Application Areas: Widely Used in the Food Industry

The fully automatic glass bottle filling machine is widely used in the food and beverage industry, covering multiple segmented fields.

Seasoning sauces: chili sauce, barbecue sauce, garlic paste sauce, etc

Baking sauces: chocolate sauce, custard sauce, mayonnaise, tomato sauce, jam, etc

Baby food: fruit puree, vegetable puree, etc 

V. Complete Filling Line Design Scheme

A single filling machine cannot complete the entire packaging process, and a complete fully automatic glass bottle filling line requires multiple devices to work together.

Bottle unscrambling machine: Automatically sorts the randomly arranged milk bottles into equidistant arrangements through a tray or bottle sorting mechanism, and uniformly and reliably enters the filling machine.

Bottle washing machine: Ensure the cleanliness and hygiene of glass bottles before filling, and match different cleaning capabilities according to production speed.

Filling host: As the core of the entire production line, the fully automatic glass bottle filling machine completes accurate liquid filling. Integrated servo and PLC systems to achieve high-precision control.

Light detection: Check for impurities inside the bottle through a visual inspection system.

Sealing equipment: capping machine or capping machine, suitable for thread and pressure sealing bottle types.

Labeling machine: used to label filled products, such as the vertical round bottle adhesive labeling machine, which is suitable for circular object circumferential labeling in industries such as medicine, food, and daily chemical.

Ribbon coding machine/laser coding machine: prints production date, batch number and other information on the container.