Supplement Powder High Efficient Mixer Case

Our SLW series upgraded mixer is the suitable high efficient supplement powder mixer choice. Here, we listed a customer case to specify the advantages. Basically, this series innovative mixer can help nutrition product factories achieve a leap in mixing efficiency. The attached picture shows the stable operation of our equipment in the customer's modern workshop.

I. Customer Demand

This customer is a manufacturer specializing in high-quality protein powder, vitamin and mineral compound nutrition powder. With the growth of market demand and the improvement of quality control standards, the mixing process in its original production process has exposed the following core issues:

1)Mixing efficiency needs to be improved:

Traditional mixing equipment has a long cycle and its uniformity is easily affected by differences in the proportion of raw materials, becoming a bottleneck in production capacity.

2)Equipment cleaning is time-consuming and labor-intensive:

There are many blind spots for cleaning. When frequently changing formulas, the cleaning and verification work is heavy.

3)Urgent need for dust control:

From feeding to discharging, the problem of powder dust is prominent. It not only affects the workshop environment and employee health, but also causes material loss and potential pollution.

The customer's procurement goal is clear: to seek a powder mixing equipment with high mixing efficiency, easy cleaning, and seamless integration into a dust-free production line.

II. Customized Solution

Based on the detailed working conditions and long-term planning of the customer, we are not limited to providing standalone equipment. Through multiple in-depth technical communications and scheme revisions, we have finally jointly determined an automated and efficient mixing scheme centered around the double cone mixer with inside ribbons, integrating the dust-free feeding station and vacuum feeding machine.

This plan aims to build a closed, automated, and efficient powder processing process. This, the mixing design thoroughly optimizes every step from raw material input to mixing completion.

III. Core Advantage of the Solution

1)Efficient performance: Dual mixing mechanism, doubling efficiency

Our equipment is a revolutionary upgrade to the traditional double cone mixer. It incorporates high-speed spiral stirring ribbons while retaining the cylinder's revolution to achieve mild diffusion mixing.

Mechanism of action: The spiral ribbon generates strong axial circulation and radial stirring forces, which can quickly break the raw material clumps, forcing components of different densities and particle sizes to permeate and convection with each other.

Actual effect: This dual motion mode of "revolution+forced stirring" significantly improves the mixing uniformity and is extremely stable. The overall mixing time is shortened by about 50% compared to traditional equipment.

2)Easy to clean: open lid design, no dead corners for maintenance

Open structure: The equipment cylinder adopts a large opening flip cover design, which can be easily fully opened, and the internal screw belt, shaft, and cylinder wall are all visible.

Easy to clean: All surfaces in contact with materials have undergone mirror polishing treatment, which is smooth and does not hang materials. Operators can directly use high-pressure water guns for flushing or manual wiping, without any cleaning dead corners.

3)Dust free production: fully enclosed process, creating a clean workshop

To address the issue of dust, we provide a system guarantee from front-end to back-end:

Dust free feeding station: During manual feeding, the built-in dust removal filter on the platform instantly captures dust and keeps the air in the operating area fresh.

Vacuum feeding system: The raw materials are automatically and smoothly transported to the inlet of the mixer through a closed pipeline, completely avoiding dust overflow and secondary pollution during the transportation process.

IV. Summary: Providing Productivity Solutions

The key to the success of this collaboration lies in our commitment to providing customers with a systematic productivity solution, rather than just a device sale. Our innovative double cone supplement powder mixer, with its high efficiency and easy cleaning characteristics, has become the core cornerstone of this solution. The tailored dust-free automated feeding system ensures the cleanliness, environmental friendliness, and smoothness of the entire production process.