SLU-600 for Sugar Powder Production Expansion
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SLU-600 for Sugar Powder Production Expansion

Customer Case

By:Salinovate Team

This article details the complete process of a sugar powder production expansion project for a food manufacturer, documenting the entire workflow from capacity requirement analysis, equipment selection, and customized design through to installation and commissioning. The equipment ultimately purchased by the client was our SLU-600 sugar grinder, intended for the production of one ton of sugar powder per hour.


slu-600 sugar grinder


 

 

I. Project Background: The Need for Expanded Sugar Powder Capacity

 

The client featured in this case study is a food manufacturing plant. Sugar powder serves as one of their core raw materials, utilized extensively across product lines such as baked goods, pastries, and powdered beverages. Due to business expansion, their existing sugar powder production capacity was no longer sufficient to meet operational demands, creating an urgent need to increase capacity.

 

1.1 Core Requirements

 

Requirement Dimension

Specific Criteria

Target capacity

1 ton/hour

Fineness requirement

80–100 mesh

 

 


II. Solution: SLU-600 Powder Grinder with Cyclone Dust Collecting System

 

The client's fineness requirement is 80–100 mesh, which falls within the standard range for powdered sugar. The cost-effective design of the SLU series is sufficient to meet this need, eliminating the necessity to invest in the higher-cost SLA ultra-fine series.

 

Fineness Requirement

Recommended Series

Rationale

80-100mesh (Standard powdered sugar)

SLU series

Economical; fineness controlled via sieves

200-500mesh (Ultra fine icing sugar)

SLA series

Air classification; high precision

 

2.1 Equipment Selection

 

Based on the client's required production capacity of 1 ton per hour, we recommended the SLU-600 model, paired with a cyclone separator and a dust collection system to ensure continuous, dust-free production.

 

Item

Specification

Function

Model

SLU-600

Grind sugar into fine powder

Grind motor

22kw

Drive the pulverizing blades for high-speed rotation

Blower motor

11kw

Power airflow conveyance and dust extraction

Rotary valve motor

1.5kw

Air-locking mechanism for discharge; prevents air leakage

Cyclone separator

Matched unit

Gas-solid separation; finished product is discharged here

Dust collection system

Matched unit

Dust recovery; ensure compliance with environmental standards

 


 

III. Proposal Consultation and Customized Design

 

Upon confirming the compatible equipment model, we immediately engaged in a detailed consultation with the client regarding the proposed solution to ensure a seamless production process.

 

3.1 Proposal Presentation and Discussion

 

We provided the client with a detailed quotation proposal and conducted a comprehensive presentation via a meeting:

 

Discussion Topic

Description

Equipment configuration list

Detailed breakdown of the main unit, motor, cyclone separator, and dust collector components.

Technical parameter confirmation

Verification of production capacity, product fineness, and power matching requirements.

Equipment dimensions

Specific discussion addressing workshop height restrictions.

Installation requirements

Specifications for the foundation, spatial layout, and piping connections.

 

3.2 Customized Design: Addressing Workshop Height Restrictions

 

The client's production workshop had limited ceiling height, making it impossible to install the standard equipment layout directly. We developed a customized design specifically to address this unique situation:

 

Customization Item

Standard Design

Customized Solution

Dust collector base

Include support legs and a discharge hopper.

Support legs removed; unit sits directly on the floor.

Dust collector discharge

Feature a bottom discharge outlet.

Bottom discharge outlet removed, open the door to collect the powder dust.

Overall height

Higher profile.

Reduced by approximately 500 mm.

 

Note: The finished product is discharged from the bottom of the cyclone separator; the dust collector serves only to collect fine dust particles. Therefore, removing the bottom discharge outlet on the dust collector does not interfere with normal production operations.

 

3.3 Drawing Confirmation and Order Placement

 

Upon completing the customized design, we submitted the equipment drawings to the client for final verification. Once the client confirmed that the drawings were accurate and satisfactory, the order for production was officially placed.

 

 

IV. Equipment Delivery and Installation

 

Currently, the machine has already been in the customer's factory for the installtion.


slu-600 sugar grinder in installation


4.1 Equipment Status

 

Item

Status

Equipment manufacturing

Completed

Custom modifications

Completed (Per drawings)

Factory testing

Completed

Factory testing

Completed

Shipping status

Shipped to Customer's Facility

Installation & commissioning

In progress

 

4.2 Complete Equipment List

 

Equipment Name

Specifications

Quantity

Main crusher unit

22kw

1 unit

Blower

11kw

1 unit

Rotary valve

1.5kw

1 unit

Cyclone separator

Matching set

1 set

Dust collection system

Matching set

1 set

Piping & Connectors

Matching set

1 set

Electrical control cabinet

Button Control

1 set

 

 

 

V. Case Summary

 

In this client case study, after comprehensively evaluating the client's specific requirements and cost considerations, we recommended the SLU-600 sugar powder grinder. It is the most cost-effective solution available to successfully meet their need for increased sugar powder production capacity. Furthermore, taking into account the height constraints of the client's production facility, we provided a customized modification to the equipment.

 

If your sugar powder production line also requires pulverizing equipment, we invite you to contact us for expert advice on model selection.

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