10L Mayonnaise Emulsifier Mixer for Formula Test
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10L Mayonnaise Emulsifier Mixer for Formula Test

Customer Case

By:Salinovate Team

This article shares the case of an overseas food manufacturer, which selected a Chinese-made compact 10L mayonnaise emulsifier mixer for formula test. The narrative covers key stages including needs analysis, solution matching, equipment configuration, etc.


10l mayonnaise emulsifier mixer,

 

 


I. Project Background

 

As usual, let's start by looking at the client's background and actual equipment requirements.

 

1.1 Client Profile

 

The client featured in this case study is an overseas food manufacturing enterprise with a product line encompassing:

 

● Mayonnaise

● Salad Dressings

● Ketchup

● Powdered Spices

 

As a manufacturer producing a diverse range of food products, the client is required to continuously engage in new formula development and product iteration to meet ever-evolving market demands.

 

1.2 Customer Pain Points

 

Pain Point

Description

High equipment costs

Previously, the client utilized mayonnaise emulsification equipment from the European brand Fryma, which came with a very high price tag.

Limited R&D efficiency

Large-scale production equipment is ill-suited for small-batch formula testing, resulting in significant waste of raw materials.

Seek alternative solutions

The client sought to identify a Chinese manufacturer offering better cost-performance value. Specifically, to first purchase a small-scale unit for R&D testing, and then proceed to procure a full-scale production line if the results proved satisfactory.

 

1.3 Core Client Requirements

 

Requirement

Specifics

Equipment type

Small-scale mayonnaise emulsifier, for formula testing purposes

Design requirements

Design concept similar to Fryma

Specifications

Approximately 10L capacity; suitable for small-batch R&D

Budget

High cost-effectiveness; offers a distinct price advantage compared to Fryma

Future Expansion

If results are satisfactory, a large-scale production line will be purchased subsequently.

 



II. Requirements Analysis

 

The client has explicitly requested that the equipment design should be similar as Fryma(the mixer design of Fryma brand is shown in below picture). Fryma is a globally renowned brand of food emulsification equipment; the core design features of its mayonnaise emulsifiers include:

 

Fryma Design Feature

Description

Integrated three-stage vacuum emulsifier mixer

The emulsification pump and the mixing tank are fully integrated into a single unit.

Emulsification system

Such system features a bottom-mounted, horizontally positioned three-stage emulsification pump.

Inherent pumping capability

The emulsification pump possesses a self-priming function, allowing it to actively suck in materials.

Vacuum system

Incorporate vacuum degassing to enhance product quality.

 

Circulatory emulsification

Materials can be continuously circulated and processed until they meet the required quality standards.

 

The client is seeking to identify an alternative solution within China that embodies a similar design philosophy, offers reliable quality, and provides a more competitive price point.


fryma brand mixer

 

 


III. Solution

 

Every equipment selection recommendation is grounded in meeting the specific needs of the client; presented below is the proposed configuration for this particular case.

 

3.1 Equipment Suitability Analysis

 

Based on the client's requirements, we recommended the SLFT-H5 and SLFT-H10 model. The two models are designed specifically for small-scale industrial production and formula development.


5L and 10L design

 

Client Requirement

SLFT-H Series Match

Design similar to Fryma

Integrated, three-stage vacuum emulsification machine

Bottom-mounted horizontal emulsification system

Similar design

Self-priming pump capability

Emulsification pump features built-in suction functionality

Formula testing

Small-scale capacities (5L/10L), ideal for R&D purposes

High cost-effectiveness

Significantly lower price point compared to Fryma

 

3.2 Equipment Configuration

 

Item

Parameter

Equipment model

SLFT-H5, SLFT-H10

Specifications

5L and 10L

Vacuum system

Standard vacuum pump included; Vacuum level: -0.08 to -0.09 MPa

Cooling method

Cooling water sent to the jacket layer

Agitation system

Anchor-type wall-scraping agitator

Control system

PLC + Touchscreen

Material

Stainless Steel 304

Pre-treatment configuration

Equipped with an oil-phase hopper to facilitate the addition of oil-phase materials

 

 


IV. Quotation and Communication

 

After preliminarily identifying a suitable mayonnaise mixing equipment solution, we promptly provided the client with a quotation and initiated a dialogue.

 

4.1 Quotation Proposal

 

We presented the client with quotations for two specific models:

 

Model

Specifications

Applicable Scenarios

SLFT-H5

5L, about 4–5 kg/batch

Small-batch formula testing; minimizes raw material consumption

SLFT-H10

10L, about 8–10 kg/batch

 Formula testing + Small-batch production


Accompanying this proposal, we provided detailed technical documentation regarding the equipment, including:

 

● Technical Parameter Sheet

● Equipment Structural Diagrams

● Comparative Analysis vs. Fryma Designs

● Explanation of Operating Principles

 

4.2 Client Decision-Making

 

As the client had prior experience utilizing similar equipment from Fryma, they possessed a profound understanding of the mayonnaise emulsification process and were thus able to accurately evaluate the technical caliber of our equipment. The client quickly selected the SLFT-H10 model and confirmed their purchase.

 

 

V. Equipment Completion and Trial Run

 

The mayonnaise mixer in this case has already been completed and passed the inspection test.


mayonnaise making test by the mixer

 

5.1 Equipment Status

 

Item

Status

Equipment production

Completed

Trial run testing

Completed

Delivery status

Ready for Overseas Shipment


5.2 Trial Run Testing

 

Upon completion of the equipment, we conducted a comprehensive series of trial run tests:

 

Test Item

Result

Description

Emulsification pump operation

Normal

The bottom-mounted three-stage emulsification pump operates smoothly.

Pump suction function

Normal

Capable of directly drawing the oil phase from the material hopper.

Vacuum system

Normal

Vacuum level reached -0.085 MPa.

Agitation system

Normal

Wall-scraping agitation ensures basically no dead zones.

Cooling system

Normal

Cooling water can be normally sent to the jacket layer.

PLC control

Normal

Touchscreen interface operates smoothly.

 

 


VI. Case Summary

 

This case study illustrates the complete journey of an international food manufacturer from their initial use of Fryma equipment to their eventual selection of a Chinese-manufactured 10L mayonnaise emulsifier mixer for formula test and trial test.

If you also have needs regarding mayonnaise formula testing or small-batch production, please feel free to contact us for further details.



Related Posts:


>>Mayonnaise Mixer Machine Options for Industrial Production

>>Mayonnaise Production Technology - Evolution from Kitchen Handcraft to Three-Stage Emulsification System

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