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In the tomato sauce making process, mixer machines are key. They determine the product's taste, texture, and production efficiency. Choosing the right equipment is crucial depending on the product's positioning (e.g., traditional grainy sauce, smooth ketchup, or high-efficiency industrial production).
This article will provide a detailed analysis of three mainstream tomato sauce mixers and offer clear selection recommendations.
Salinovate offers a variety of mixer machines for producing tomato sauce. Different machines result in slightly different finished product textures, ranging from coarser to smoother ketchup. There are also various types of tomato sauce on the market, catering to different customer groups. Therefore, before choosing equipment, please confirm what kind of tomato sauce you want to produce.
Working Principle: Utilizes a unique planetary stirring trajectory. The stirrer rotates on its own axis while revolving around the pot, achieving thorough mixing.
Finished Product Characteristics: Produces a traditional tomato sauce with a distinct granular texture, similar to handmade.
Typical Applications: High-end handmade tomato sauces, sauces for Italian restaurants, and brand products emphasizing natural textures.
Gentle Mixing: Effectively blends raw materials while fully preserving tomato pulp fibers and ingredient particles.
No lid design
Easy to pour in the ingredients and clean the pot and watch the cooking process.
Deal with viscosity changes: The viscosity of the material changes greatly from the initial juice like state to the later paste like state. The mixing system adopts variable frequency speed regulation, which can flexibly adjust the mixing speed according to different stages.
Design concept: Adopting an integrated "one tank, multiple functions" design. The aim is to reduce material transfer, improve hygiene standards, and achieve more precise process control.
Key features: The jacketed heating area is large, resulting in high thermal efficiency; heating and evaporation rates are typically faster than in open planetary cookers.
Vacuum system: It can also be optionally installed for low-temperature concentration, producing high-quality jam.
Working Principle: By using a high shear homogenizer head (top type or bottom type), the material is instantly crushed and emulsified at room temperature/vacuum environment. The vacuum environment prevents materials from foaming and oxidizing during high-speed stirring.
Raw material processing: Suitable for tomato powder rehydration slurry, medium fineness tomato puree, concentrated paste
Finished product features: Produce extremely delicate , particle free tomato sauce, with a smooth and even texture
Typical applications: Standardized tomato sauce for fast food chains, sauces for children's food, seasoning base materials
Ultra fine emulsification: The homogenizer head can rotate at a speed of 2,900rpm, completely breaking down the molecular structure of the raw materials.
Half Open Design Sauce Emulsifying Mixer
Convenient feeding: Simply open the lid and pour in the sugar, salt, tomato powder, and other ingredients needed for producing tomato sauce
Bottom homogenization system: Place a homogenization head underneath to easily stir up the bottom material, ensuring thorough homogenization of the material.
Vacuum Sauce Emulsifying Mixer
Vacuum environment: There are very few bubbles generated during sauce production, and the color of tomato sauce is also relatively bright. So the quality of the finished product is better.
External circulation design: For mixing tanks above 500L, we recommend adding an external circulation design. Improve mixing efficiency and avoid uneven mixing of materials.
Working principle: On the basis of traditional vacuum emulsifier, we update the emulsifying system. The ultra high speed homogenization system can reach a maximum speed of 4200rpm. The material is repeatedly sheared and emulsified in the cycle, resulting in a geometric increase in efficiency.
Raw material processing: capable of processing various concentrations of raw materials to super fine tomato paste
Finished product features: producing top-quality sauce with excellent stability and highly uniform particle size distribution
Typical applications: Large food processing enterprises, tomato sauce production lines.
Ultra short processing time: The processing time for the same batch is only about 50-60% of that of ordinary equipment
High speed homogenization system: 4200rpm ultra high speed emulsification design, fast grinding and shearing. Easily make delicate tomato sauce.
Flip cover design: effectively reduces production height, facilitating customers to arrange production workshops for production.
External circulation system: The bottom homogeneous material continuously circulates to the top of the pot, ensuring 100% complete homogenization and emulsification of all materials.
Cone shaped pot design: The material is not easy to stick to the pot and can freely slide off the pot wall.
Double fixed shaft and scraping wall mixing system: The hole shaped mixing system, fixed shaft and mixing shaft design bring powerful mixing effect, making the production of tomato sauce and other sauces more uniform.
After understanding the differences in the functions of different tomato sauce mixer, you can choose the specific mixer type and model according to your own procurement cost. Certainly, the communication with the mixer supplier is still very important. You can send us all your requirements then we have a professional analysis for you.
Production efficiency
Batch processing time is about 45-60 minutes, suitable for production plans with stable rhythm (during steam heating)
Sauce quality
Tomato sauce with a granular or delicate texture
Long term value
Meet current production needs.
Target customers
Suitable for startups and standard enterprises
Production efficiency
With an efficient homogenization system, processing time is reduced to 25-35 minutes.(steam heating)
Sauce quality
Super delicate tomato sauce/ketchup.
Long term value
Leading technology, producing high-quality products.
Target customers
Suitable for large manufacturers/high-end brands.
Provide you with the industry's best solutions
Offer the pre-sales and after-sales technical support
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