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The rich and creamy flavor of peanut butter relies heavily on precise and meticulous filling. As the final crucial step connecting the delicious treat to consumers, filling technology directly impacts product quality, appearance, and freshness. Peanut butter is mostly bottled, so we would like to introduce various bottle type peanut butter filling machines here and teach you how to choose the filling machine.
Salinovate provides various types of bottle filling machines for customers of all sizes—from small startups to established medium-to-large food processing enterprises. You can read below the detailed introduction of our three main categories of filling machines. The design and function are different, each has their application advantages for different production need. You can have a comparison.
Design Concept: The SLSF series tabletop semi-automatic filling machine is the ideal companion for small-scale production and startups.
Rotor Pump Design:Specifically optimized for handling high-viscosity fluids such as peanut butter, ensuring a smooth filling process and accurate metering.
PLC Touchscreen Control Interface:Parameter settings and operations are clear and intuitive, greatly reducing the learning curve.
Filling speed: Typically 5-20 bottles/minute, depending on the sauce viscosity and bottle type.
Filling volume: Peanut butter is pumped via a rotary impeller, with the filling volume controlled by a timer.
Custom design: The hopper is designed to be heated. For filling multi-flavored nut butters, a horizontal mixing hopper can also be used.
Multi-functional: This model offers relatively fast filling speed and flexible adjustment of filling volume within a wide range, achieving multi-purpose functionality. It also boasts excellent cost-effectiveness.
Target customers: Its compact tabletop design allows for easy installation without modifying existing spaces. It primarily serves small shops and workshops with limited production capacity, enabling standardized product filling with minimal investment.
(Single Head with Conveyor Line)
Design structure: This SLJF series small automatic filling machine integrates a complete conveyor line for automatic bottle feeding, filling, and discharging, building upon the precision filling technology of a rotary pump.
Design advantages:It eliminates the need for a single person to operate one machine for extended periods, enabling one person to oversee multiple machines, significantly saving manpower.
Filling speed:It is approximately 15-40 bottles/minute, representing a significant improvement in efficiency compared to purely semi-automatic systems.
Customized conveyor design: The conveyor system can be subdivided. For 100-500ml plastic or glass bottles, a lightweight belt conveyor line is sufficient. However, for larger capacity bucket of 1L, 1.5L, or even 2L, a more load-bearing chain conveyor line is required.
Target customers: It is ideal for small food processing plants or medium-sized sauce brands experiencing business growth, effectively increasing output and consistency.
Hopper Design: 40L large hopper with a level sensor.
Filling Head: Lifting design to accommodate different bottle heights.
Intelligent Control: Filling program is set via PLC touchscreen settings.
(High Speed Multi-Head Design)
Key Design Features: Medium to large-scale fully automated filling production lines are powerful engines for large-scale production. Their core is a customized multi-head rotor pump filling system.
Enclosure Design: The entire machine can often be equipped with a stainless steel protective enclosure, creating a sealed and clean filling environment.
Feeding Design: Multi-head filling equipment is generally matched with automatic feeding equipment. For viscous sauces such as peanut butter and sesame paste, rotor pumps are typically used for automatic feeding.
Hopper Design: For multi-head filling equipment, the hopper is generally a large-capacity horizontal hopper.
Number of Filling Heads: Two-head, four-head, six-head, eight-head, ten-head, etc.
Filling speed: 40-200 bottles/minute, depending on the filling capacity per head, number of heads, and bottle type.
Filling Control: Servo motor control for precise filling.
Suitable customers: This type of production line is designed for large food processing plants or brand OEM manufacturers to meet their needs for high-volume, continuous production.
Notes: Please inform us of any specific requirements for combining the bottle washing, capping and labeling machine in advance.
Hopefully, the above introduction has given you a better understanding of the peanut butter filling machines in their functions and features. In step two, Salinovate provides you with eight core purchasing perspectives then you can specify your production need. Of course, you can choose to provide us with your specific requirements directly and we analyze for you. Because filling machines are highly customized, we will configure the machine according to your production needs.
Demand Positioning
Current production capacity, and any plans to increase production in the next 1-3 years.
Investment Budget
For low investment amounts, semi-automatic systems are an option; for medium to high budgets, there are more options.
Viscosity Matching
Is the peanut butter thin or thick, or both?
Bottle Type Data
Single or multiple bottle types, single or various sizes.
Material Requirements
Generally, the equipment is made of 304 stainless steel. Are there any other requirements?
Expandability
Does it need to be used with other equipment in the factory?
Supporting Equipment
Bottle washing machine, capping machine, labeling machine, etc.
Cleaning Requirements
The machine has a built-in water tank for easy drainage of dirty water. Are any other design features required?
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