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In today's booming health industry and green consumption, the value of dried leaves is being deeply explored. From traditional tea leaves and herbs to innovative matcha powder, plant extract substrates, and even health food and cosmetic additives, grinding processing is the key leap. Such process transforms these dried plant leaves into high value-added products. The different fineness of crushing directly determines the application field and market value of the product.
To meet the diversified production needs from basic to cutting-edge, we have systematically sorted out three industrial grade dry leaf grinding solutions. Following are the specific introduction for you, helping you to layout accurately and win at the starting point.
Salinavate introduces the three main dry leaf crushers here. Leaf crusher, fine grinding machine, super fine grinding machine. The crushing effect of these three types of machines varies, and the leaf powder produced also has its own uses.
Crusher positioning: SLF series is a basic processing equipment designed specifically for preparing Leaf Cut or Tea Cut. And it is the first choice for entering the field of plant raw material processing.
Working principle:This crusher usually uses the blade type crushing knife under the frequency converter control. To prepare crushed leaves, the equipment is usually set at a low grinding speed. So the dry leaves are chopped at low speed to get granule results instead of powder products.
Best applicable materials: Tea leaves, green tea, lemongrass, barley grass, moringa leaves, and other herbaceous plants used for brewing or maintaining a certain shape.
Processing form: The output is uniformly sized fragments that can maintain the fiber structure of the blades well.
Temperature rise control: During the processing, the temperature rise is relatively low, which can effectively protect the flavor compounds and some heat sensitive components of the leaves.
Capacity and energy consumption: Low speed shredding, without the need for long periods of machine cavity fine crushing. The production capacity is relatively high, and the energy consumption is also relatively low.
Maintain the original leaf characteristics: maximize the preservation of the original color, aroma, and shape of the leaves, and release layered substances during brewing.
High filling efficiency: The fragmented form has good fluidity and is very suitable for fast and uniform filling in automated tea bag machines.
Widely applicable: It is an ideal pre-treatment form for making various bulk herbal teas, tea bags, and conducting preliminary extraction.
This type SLA series fine powder grinder is used for the hundred mesh leaf powder making.
Positioning: The SLA series hundred mesh fine grinding machine adopts air classification technology. It is the core equipment for achieving the transformation of dry leaves into powder and covering the widest range of powder application needs.
Working Mode:The material is ground by high-speed blades in the grinding chamber, and the fine powder is carried to the top cyclone separator by the wind of the fan.
Fineness range: It can be precisely controlled within 100-300 mesh (about 150-50 microns), covering the requirements of most food and health products for powder fineness.
Sieve free design: relying on airflow and grading wheel screening, it completely solves the problem of plant fiber clogging in the sieve, and runs continuously and stably.
Temperature control capability: Supports matching with air coolers, and the air cooling temperature can reach zero degrees. Can effectively control the temperature rise during grinding and protect the active ingredients.
Uniform fineness: The obtained powder has a concentrated particle size distribution and stable quality.
High wall breaking rate: The degree of cell wall breaking is high, which is conducive to the dissolution and absorption of effective ingredients, and improves the bio availability of the product.
Best applicable materials: Most herbal leaves, such as matcha (primary), moringa leaf powder, functional tea powder, etc.
It is the super fine powder grinder, the ouput size for the leaf powder can reach 1000mesh and finer size.
Machine target: The SLP series grinder is a cutting-edge device representing the latest crushing technology, designed specifically for pursuing extreme fineness and developing ultra-high value-added products.
Principle of the grinder working：The equipment adopts the latest crushing technology, using the combination of airflow and cutter head to achieve ultra fine crushing. By adjusting the handle, the fineness of the powder can be controlled.
Ultimate fineness: easily achieve 500-1000 mesh or more (<25 microns to below 10 microns), some can reach sub micron level, and the powder feels silky smooth.
Advanced temperature control: The equipment comes with a precision cold water jacket and must be matched with an industrial chiller to ensure that the grinding process is in an ultra-low temperature environment.
Nano scale effect: The huge specific surface area brings excellent solubility, dispersibility, adsorption, and chemical reactivity.
Create a new taste and dosage form: It can produce top products that melt in the mouth and have no sense of particles, and can be used in frontier fields such as nano lotion, high-end cosmetics, injection grade pharmaceutical raw materials, etc.
Best applicable materials: high-value and highly active plant materials, such as high-end beverage tea powder, pre-treatment of specific medicinal plant extracts, and cosmetic grade plant materials.
Target products: Top functional foods, high-end skincare active ingredients, nano medicine carriers, special industrial fillers
Three major grinders are used for dry leaf grinding industrial solutions for different customer groups. When making a choice, you can consider the intended use of the finished product, the company's positioning, and budget. Or you can consult with us for the suggestion.
Grinder type
Blade cutter type coarse crusher, coarse crushing function
Finished product form
Broken leaves, often packaged in tea bags for use
Capacity characteristics
Low to high, available in different sizes and models.
Investment threshold
Relatively low technical level, relatively cheap price
Grinder type
Hundred mesh and thousand mesh ultra fine powder grinder
Output form
Fine dry powder (100-300 mesh), super fine size powder (500-1000mesh)
Capacity characteristics
Low to medium high. The higher the fineness requirement, the lower the production capacity of the same model.
Investment cost
The technical level of the equipment is relatively high, so the investment cost is at a medium to high level.
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