Advanced Bottom Vacuum Emulsifier Homogenizer Mixer
Wuxi Salinovate
Advanced Bottom Vacuum Emulsifier Homogenizer Mixer
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Vacuum Emulsifying Mixer

Advanced Bottom Vacuum Emulsifier Homogenizer Mixer

Vacuum emulsifying mixer type: bottom horizontally installed homogenizer type
Mixer series: SLFT series
Main feature: Unique high shear emulsifying system
Emulsifying performance: Overwhelming fine quality emulsion
Min purchase quantity: One set

Product Detail

Are you looking for a truly efficient and stable vacuum emulsification unit capable of handling a wide range of oil-water systems? Whether dealing with oil-in-water (O/W) or water-in-oil (W/O) emulsions, or formulations with low to high content oil, the SLFT series bottom advanced vacuum emulsifier homogenizer mixer delivers exceptional emulsification performance and brings fine quality emulsion.

 

 

I. Core Emulsification System: Bottom-Integrated High-Shear Design

 

The core of this vacuum emulsification equipment lies in its unique bottom-integrated high-shear emulsification system. A detailed description of the system follows.

bottom installed emulsification system

 

1.1 Working Principle

 

The SLFT series bottom-mounted integrated emulsification system utilizes a horizontally oriented high-shear stator-rotor structure with built-in pumping capabilities:

 

  ● Self-priming Feed: Utilizing the suction generated by the emulsification pump itself, water-phase and oil-phase materials are rapidly drawn into the stator-rotor working zone, eliminating the need for an additional feed pump.

  ● High-Shear Homogenization: Materials undergo intense mechanical shearing, centrifugal compression, and turbulent action within the precision-machined gap between the stator and rotor, rapidly breaking down oil droplets or particles to the micron level.

  ● Recirculation and Refinement: Homogenized material can be returned to the vessel via a recirculation pipeline, allowing for repeated processing to ensure a highly uniform and stable emulsion.

 

1.2 Design Origins

 

This design draws upon advanced international concepts in emulsifier manufacturing and has been optimized to meet the specific demands of the domestic high-end emulsifier market. Compared to conventional standalone homogenization heads, the SLFT series’ bottom-integrated emulsification system offers the following advantages:

 

  ● Stronger suction: Materials are actively drawn into the shearing zone, eliminating dead zones.

  ● Higher shear frequency: Feature multiple stator-rotor stages for progressive shearing.

  ● More uniform particle size distribution: The shearing system operates within a confined space, ensuring superior emulsification uniformity.

  ● Greater emulsion stability: Form an intact oil-water interface film, allowing high-oil-content emulsions to remain stable without separation for over six months at room temperature.

 

 

II. Machine Structure: Integrated Design of Four Core Systems

 

This bottom type mixer integrates four key functions(vacuum processing, emulsification, agitation, and jacketed heating/cooling) into a single, compact, and fully functional unit.

 

System

Components & Functions

Technical Advantages

Vacuum system

Vacuum pump, vacuum gauge, piping, vacuum-breaking valve

Remove air bubbles, prevent oxidation, etc

Emulsification system

Bottom-mounted high-shear emulsification pump (horizontal)

Self-priming feed and powerful homogenization

Agitation system

Anchor-style wall-scraping agitator + variable-frequency motor

Low-speed wall scraping prevents high-viscosity materials from sticking or scorching.

Heating/Cooling system

Double/triple-layer jacket for heating/cooling use

Heating for heat process materials; rapid cooling via water circulation for low temperature production environment.

 

emulsifying mixer structure slft series


 


III. Scope of Application: High-Quality Products

 

This type advanced vacuum mixer with bottom installed emulsifying system design is widely used in products that require extremely high emulsification effects and finished product fineness:

 

Industry

Typical Products

Food industry

Mayonnaise, salad dressing, custard sauce, ketchup, etc

Cosmetic industry

Skin care cream, lotion, sunscreen, foundation, essence, etc

Pharmaceutical industry

Ointments, gels, topical emulsions, etc

 

Whether your formula is water-in-oil (W/O) or oil-in-water (O/W), the SLFT series can provide stable, delicate, and long-lasting emulsification effects.

 


IV. Technical Data

 

Model

SLFT-H5

SLFT-H10

SLFT-H50

SLFT-H500

Full volume

6L

16L

65L

700L

Max work volume

5L

5-12L

15-55L

500L

Scraper agitator power

0.22KW

0.22KW

0.35KW

3KW

Scraper agitating speed

0-60RPM

0-60RPM

0-60RPM

0-35RPM

Emulsifying system installation type

Horizontally installed at the bottom

Horizontally installed at the bottom

Horizontally installed at the bottom

Horizontally installed at the bottom

Homogenize motor power

2.2KW

3KW

7.5KW

22KW

Homogenize speed

0-3000RPM

0-3000RPM

0-3000RPM

0-3000RPM

Vacuum system

Support

Support

Support

Support

Control method

PLC touch screen

PLC touch screen

PLC touch screen

PLC touch screen

 

 


V. Conclusion

 

The SLFT series advanced bottom vacuum emulsifier homogenizer mixer features an integrated bottom emulsification pump. By combining self-priming, high-shear emulsification, and vacuum degassing capabilities into a single unit, it delivers a solution that ensures high efficiency, stability, and superior product texture for premium food, cosmetics and pharmacy manufacturers. If you are seeking a vacuum emulsification system that genuinely enhances product quality, reduces energy consumption, and simplifies operations, the SLFT series is the ideal choice.

 

Please contact Salinovate Team to obtain detailed technical specifications or to schedule a sample test.

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